Cascadia Motion (Rinehart Motion): Difference between revisions

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==Product Summary==
==Product Summary==
The Cascadia Motion Systems (RMS) AC Traction Controllers are designed for on-road and off-road Electric (EV) or Hybrid Electric (HEV) applications.


The PM100DX is an AC Traction Controller designed for on- and off-road
The PM-Series and RM-Series families are typically the lightest and smallest inverters for their power due to their high heat flux thermal design approach. The company has extensive experience in automotive, commercial vehicles, motorsports and military vehicle traction applications.
Electric (EV) or Hybrid Electric (HEV) applications. The Traction drive is
fabricated using a patented high heat flux thermal design approach that dramatically reduces the size and weight of the
finished drive, and improves its life in the automotive environment. With extensive experience in automotive and military
vehicle traction and power electronics applications, RMS has achieved a major breakthrough in integrating Traction
Control into a vehicle.


== Electric Motors Supported by the RMS Traction Inverter ==
[[File:CascadiaMotion PM Family.png|1200px]]<br>
[[File:CascadiaMotion_RM_Family.png|950px]]<br>


::* Siemens/Ford Ranger Induction Motor
==Datasheets==
::* Remy HVH250 PM Motor
===PM Family of Inverters===
::* Siemens 1PV5135-4WS28
'''RMS-PM-100
::* Parker PM Motor
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/pm100_datasheet_4.pdf Datasheet]'''
::* Remy HVH250HT Motor (In Development)
::* EVO AF-140-12 PM Motor
::* MES Induction motor
::* UQM-75 Motor
::* Numerous Customer, Proprietary Installations


== MotoHawk CAN Library for RMS PM100 ==
'''RMS-PM-150
'''[http://www.neweagle.net/support/wiki/docs/Rinehart/Rinehart_PM100_CAN_Library3.pdf MotoHawk CAN Library for RMS PM100]'''
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/pm150_datasheet_4.pdf Datasheet]'''


Supports version 1.0, Sept 30, 2009 CAN ICD. Request more information on the MotoHawk library at sales@neweagle.net. This library and the RMS PM family of inverters integrates well with the New Eagle EV Supervisory Control system, and furthermore makes a nice EV Powertrain combination with one of the supported motors.
'''RMS-PM-250
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/pm250_datasheet_4.pdf Datasheet]'''


== Rinehart Motion FAQs ==
'''RMS-PM-500
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/pm500_datasheet_4.pdf Datasheet]'''


=== What is the Switching Frequency on the PM100 ===
===CM Family of Inverters===
12 Khz
'''RMS-CM-200
:'''[https://wiki.neweagle.net/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/CM200_Datasheet.pdf Datasheet]


===PM100 Housing===
===RM Family of Inverters===


'''[http://www.neweagle.net/support/wiki/docs/Rinehart/PM100_Housing.x_t
'''RMS-RM-100
PM100 Housing]'''
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/rm100_datasheet_4.pdf Datasheet]'''


== Firmware Release Notes ==
'''RMS-RM-300
Current version SWRP 14A, 7 June 2011
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/EV_Software_and_Hardware/Traction_Inverters/Cascadia/rm300_datasheet_4.pdf Datasheet]'''


---------------------------
==Documentation==
===Software Release Notes===
Please '''[https://app.box.com/shared/jqr2e8x17h click here]''' to view the latest RMS software release notes.


Last version is 13-B1, 3 March, 2011<br>
In the RMS software release notes, you can find the '''[https://app.box.com/s/jqr2e8x17h/1/332470357 Cascadia Motion documentation]'''.
'''[http://www.neweagle.net/support/wiki/docs/Rinehart/SWRPFirmwareReleaseNotes.pdf Click here]''' to download the Firmware release notes and download the software tools.


'''Features:'''
'''Documentation includes:'''
* None
:*RMS PM Hardware User Manual
:*RMS PM Software User Manual
:*RMS CAN Protocol
:*PM100 HV Connection Manual
:*Much more


===Additional documentation===


'''Bug Fixes:'''
:*'''[http://neweagle.net/support/wiki/ProductDocumentation/EVsoftwareAndHardware/TractionInverters/Rinehart/PM_Family_Datasheet.pdf PM100DX/PM120DX/PM150DX Family Datasheet]
* Fixed the issue where HW faults were not cleared by the “Clear Fault Command”, both through CAN and RMS GUI.
:*'''[http://www.neweagle.net/support/wiki/docs/Rinehart/PM100_Housing.zip PM100 Housing CAD Drawing]
:*'''[http://www.neweagle.net/support/wiki/docs/CAD_drawings/Rinehart_Motion/pm100cad.zip PM100 Housing Dumb Solid CAD Drawing]
:*'''[http://www.neweagle.net/support/wiki/docs/CAD_drawings/Rinehart_Motion/pm150cad.zip PM150 Dumb Solid CAD Drawing]
:*'''[http://www.neweagle.net/support/wiki/files/PM_Family_Cable_Harness.pdf PM Family Cable Harness]


--------------------------
== How to Set Up an RMS Inverter ==
Here is an excellent guide to getting started with an RMS inverter.
:'''[http://www.neweagle.net/support/wiki/images/c/cb/RMS_PM_Getting_Started_Guide.pdf Getting Started Guide]


Version: 12E-1, 9 November, 2010
Cascadia releases firmware updates often.


'''Features:'''
:'''[https://app.box.com/s/jqr2e8x17h/1/332470371  Installing the latest firmware version]


* Updated current regulators for improved performance
A set-up GUI must be installed and connected to a PC serial port.
* Updated flux weakening regulator
:'''[https://app.box.com/s/vf9259qlaadhzxqiqrt5cco8xpsn84hk/folder/2822184087 Using the GUI, you can set up your motor and controller]


Reinhart offers integration documentation for many popular motors.
:'''[https://app.box.com/s/vf9259qlaadhzxqiqrt5cco8xpsn84hk/folder/2822171827 Additional User Manuals, CAN specifications and calibration documentation]


'''Bug fixes:'''
No bugs found!


----------------------------
=== Installation for Use with a Remy Motor ===
Version - 12D, 27 September, 2010


'''Features:'''
Step-by-step instructions to installing a Cascadia Motion inverter for use with a Remy motor. This document describes the multiple types of Remy motors and the process to set up the motor type.


* Changed the SW Over-current limit to 550 Amps for HW versions 0, 2, 2340, and 2342.
:'''[http://www.neweagle.net/support/wiki/ProductDocumentation/MotoTron/Applications/Setting_up_the_PM100_for_Remy_Motors.pdf Setting up the PM Controller to run with Remy Motors]'''
* Added a current proportional gain schedule
* For SCI broadcast, used non-filtered values instead of filtered values for more accurate diagnostics.
* Added Id and Iq commands to CAN broadcast message 0x0AD.
* For motor type 1, updated following parameters:


:* Leakage is set to 1.0 instead of 0.57735
Both the PM100 and PM150 series inverters use AN6 coolant fittings.


:* Kp Current is set to 1.0 instead of 2.0
== CAN Interface for RMS ==


:* Mod Limit is set to 1.10 instead of 1.20
=== MotoHawk CAN Library for RMS PM100 ===
'''[http://www.neweagle.net/support/wiki/docs/Rinehart/Rinehart_PM100_CAN_Library3.pdf MotoHawk CAN Library for RMS PM100]'''


The MotoHawk library supports RMS release BB2_20111109_14C0.hex.  Request more information on the library at [mailto:sales@neweagle.net sales@neweagle.net].  This library and the RMS PM family of inverters integrate well with the New Eagle EV Supervisory Control system and furthermore make a nice EV powertrain combination with one of the supported motors.


'''Bug fixes:'''
=== CAN Configuration Parameters ===


* Fixed the bug that was causing the speed resolution to be 2 rpm minimum.
New Eagle's Application Engineering team can assist on a consulting or applications contract in the correct settings of the EEPROM setting for successful implementation of the RMS drive.  Many of the off-the-shelf settings are made to assist users who directly connect the pedal/brake interface to the inverter.
* Corrected resolution on ‘Modulation’ parameter for CAN broadcast message.


-----------------------
A more sophisticated (and safer) strategy for EVs is to use a supervisory controller with control over CAN.  This is one of the functions of the New Eagle EV Supervisory controller. 


Minor Release 12A,
Please contact '''[http://www.neweagle.net/contact/ sales]''' for more information on our EEPROM settings file.


'''Features:'''
== Electric Motors Supported by the RMS Traction Inverter ==
This is a minor release with the following updates:
* Added Delta Resolver Filtered to the broadcast message 0x0A5.
* Added a new broadcast message 0x0AD to send Modulation Index and Flux Weakening Output information.
* Added Inverter Enable State and Direction Command to byte 6 and 7 respectively, to the broadcast message 0x0AA.


== RMS Traction Inverters in the News ==
::* Siemens/Ford Ranger Induction Motor
=== EV Conversions ===
::* Remy HVH250
'''[http://ampelectricvehicles.com/ EV Conversion]'''
::* Remy HVH410
::* MES-DEA 200-250 Induction Motor
::* EVO AF-140 4T
::* EVO AF-140 3T
::* EVO AF-130 3T
::* EVO AF-230 6T/AF-130 6T
::* EVO AF-130 3T 5x Resolver
::* EVO AF-130 6T 5x Resolver
::* EVO AF-130 5T
::* EVO AF‐140 4T 1/2 Stack
::* Yasa 750 PM Motor
::* Siemens 1PV5135-4WS28
::* Parker PM Motor
::* Remy HVH250HT Motor (In Development)
::* EVO AF-140-12 PM Motor
::* MES Induction Motor
::* UQM-75 Motor
::* EMRAX PM Motor
::* Yasa 400 PM Motor with sin/cos encoder
::* Remy HVH410‐150S
::* Numerous customer-specific proprietary installations


=== EV Powertrain for Light to Medium Duty Trucks ===
== Frequently Asked Questions (FAQ) ==
'''[http://altellc.com/?page_id=18 Modular EV Powertrain]'''


===Electric Race Motorcycle ===
Q: What is the approximate weight of the unit?
'''[http://brainz.org/news/motoczysz-wins-isle-man-electric-motorcycle-race/2723/ Motoczysz EV Motorcycle]'''


'''[http://wheels.blogs.nytimes.com/2010/06/16/racing-an-electric-motorcycle-in-the-most-dangerous-setting/ Isle of Man 2010 Race Win! ]'''
    A: The PM100DX weighs approximately 19 lbs or 8.62 kg.


=== Green Car Congress ===
Q: What is the switching frequency on the PM100?


Debut of the RMS PM Family of Drives
    A: The switching frequency is 12 kHz.


'''http://www.greencarcongress.com/2006/10/rinehart_motion.html'''
Q: Can I run the PM100DX over voltage?


=== Electric Drive for Siemens Ballard AC Induction Drive ===
    A: The PM100DX family has a hardware over-voltage detect threshold at 420V +/-5V. The 360V nominal rating is for the purpose of statistical tolerance against single-event burnout of IGBTs when there is a large population of units in the field.


Contact sales @(at) neweagle.net - '''http://www.diyelectriccar.com/forums/showthread.php/ford-ev-motors-siemens-ballard-26120.html'''
What are the differences between the DX and DXR?


=== Evolve It Motors ===
    A: The only physical difference between the DX and DXR is a higher value current sensor, there are no other physical differences.


'''http://evolveitmotors.com/solutions/'''
From the Manufacturer:


==Datasheets and User Manual==
---------------------------
'''[http://www.neweagle.net/support/wiki/docs/Rinehart/PM100_Datasheet_10232009.pdf RMS Datasheet]'''


'''[http://www.neweagle.net/support/wiki/images/d/d2/PM100_User_Manual_10232009.pdf RMS User Manual]'''
The PM100DX family has a hardware over-voltage detect threshold at 420V +/-5V or so.  This is a non-maskable hardware limit, not a parameter, and you can’t change it.
The 360V nominal rating is for the purpose of statistical tolerance against single-event burnout of IGBTs when there is a large population of units in the field.  This is a shortcoming of Silicon IGBTs and affects the FIT rate, but at very low numbers.  You need to have less than 50% of the breakdown voltage across an IGBT when it is struck by a cosmic ray or it can fail by forming a conducting channel where the particle went through the Silicon chip and the follow-on current will melt the Si in that local area.  An Infineon 650V IGBT3 has actual breakdown at 720V +/-5V, hence the 50% of 720 = 360V.
The drive will operate at full rating up to 420VDC without technical issues, but the over-volt fault detector is pretty fast so typical noise and ripple on the DC Link means you can’t go above 405V or a tad higher without getting occasional “nuisance” fault trips.
Also note that after half a mile the battery voltage will drop to the nominal plateau, and under any kind of load it will droop.  There may be some issues tuning the DC Bus regen override feature to avoid nuisance over-voltage faults as there isn’t much headroom left – but I think this is solvable.
The only physical difference DX –> DXR is a higher value current sensor, there are no other physical differences.
 
---------------------------
 
===Vehicle Application===
 
'''[http://www.neweagle.net/support/wiki/docs/Rinehart/Revised_Vehicle_Application_Schematic.pdf Vehicle Application Schematic]'''


==Webstore==
==Webstore==
'''[http://store.neweagle.net/CategoryProductList.jsp?cat=Products+by+Manufacturer:Rinehart+Motion Webstore: Rinehart Motion]'''
'''[https://store.neweagle.net/product-category/our-markets/electric-hybrid/traction-inverters/ Cascadia Motion]'''
 
==Contact Sales==
'''[http://www.neweagle.net/contact/ Contact sales]'''

Latest revision as of 16:08, 6 February 2023

Product Summary

The Cascadia Motion Systems (RMS) AC Traction Controllers are designed for on-road and off-road Electric (EV) or Hybrid Electric (HEV) applications.

The PM-Series and RM-Series families are typically the lightest and smallest inverters for their power due to their high heat flux thermal design approach. The company has extensive experience in automotive, commercial vehicles, motorsports and military vehicle traction applications.



Datasheets

PM Family of Inverters

RMS-PM-100

Datasheet

RMS-PM-150

Datasheet

RMS-PM-250

Datasheet

RMS-PM-500

Datasheet

CM Family of Inverters

RMS-CM-200

Datasheet

RM Family of Inverters

RMS-RM-100

Datasheet

RMS-RM-300

Datasheet

Documentation

Software Release Notes

Please click here to view the latest RMS software release notes.

In the RMS software release notes, you can find the Cascadia Motion documentation.

Documentation includes:

  • RMS PM Hardware User Manual
  • RMS PM Software User Manual
  • RMS CAN Protocol
  • PM100 HV Connection Manual
  • Much more

Additional documentation

How to Set Up an RMS Inverter

Here is an excellent guide to getting started with an RMS inverter.

Getting Started Guide

Cascadia releases firmware updates often.

Installing the latest firmware version

A set-up GUI must be installed and connected to a PC serial port.

Using the GUI, you can set up your motor and controller

Reinhart offers integration documentation for many popular motors.

Additional User Manuals, CAN specifications and calibration documentation


Installation for Use with a Remy Motor

Step-by-step instructions to installing a Cascadia Motion inverter for use with a Remy motor. This document describes the multiple types of Remy motors and the process to set up the motor type.

Setting up the PM Controller to run with Remy Motors

Both the PM100 and PM150 series inverters use AN6 coolant fittings.

CAN Interface for RMS

MotoHawk CAN Library for RMS PM100

MotoHawk CAN Library for RMS PM100

The MotoHawk library supports RMS release BB2_20111109_14C0.hex. Request more information on the library at sales@neweagle.net. This library and the RMS PM family of inverters integrate well with the New Eagle EV Supervisory Control system and furthermore make a nice EV powertrain combination with one of the supported motors.

CAN Configuration Parameters

New Eagle's Application Engineering team can assist on a consulting or applications contract in the correct settings of the EEPROM setting for successful implementation of the RMS drive. Many of the off-the-shelf settings are made to assist users who directly connect the pedal/brake interface to the inverter.

A more sophisticated (and safer) strategy for EVs is to use a supervisory controller with control over CAN. This is one of the functions of the New Eagle EV Supervisory controller.

Please contact sales for more information on our EEPROM settings file.

Electric Motors Supported by the RMS Traction Inverter

  • Siemens/Ford Ranger Induction Motor
  • Remy HVH250
  • Remy HVH410
  • MES-DEA 200-250 Induction Motor
  • EVO AF-140 4T
  • EVO AF-140 3T
  • EVO AF-130 3T
  • EVO AF-230 6T/AF-130 6T
  • EVO AF-130 3T 5x Resolver
  • EVO AF-130 6T 5x Resolver
  • EVO AF-130 5T
  • EVO AF‐140 4T 1/2 Stack
  • Yasa 750 PM Motor
  • Siemens 1PV5135-4WS28
  • Parker PM Motor
  • Remy HVH250HT Motor (In Development)
  • EVO AF-140-12 PM Motor
  • MES Induction Motor
  • UQM-75 Motor
  • EMRAX PM Motor
  • Yasa 400 PM Motor with sin/cos encoder
  • Remy HVH410‐150S
  • Numerous customer-specific proprietary installations

Frequently Asked Questions (FAQ)

Q: What is the approximate weight of the unit? 

    A: The PM100DX weighs approximately 19 lbs or 8.62 kg.

Q: What is the switching frequency on the PM100? 

    A: The switching frequency is 12 kHz.

Q: Can I run the PM100DX over voltage? 

    A: The PM100DX family has a hardware over-voltage detect threshold at 420V +/-5V. The 360V nominal rating is for the purpose of statistical tolerance against single-event burnout of IGBTs when there is a large population of units in the field.

What are the differences between the DX and DXR? 

    A: The only physical difference between the DX and DXR is a higher value current sensor, there are no other physical differences.

From the Manufacturer:

The PM100DX family has a hardware over-voltage detect threshold at 420V +/-5V or so. This is a non-maskable hardware limit, not a parameter, and you can’t change it.

The 360V nominal rating is for the purpose of statistical tolerance against single-event burnout of IGBTs when there is a large population of units in the field. This is a shortcoming of Silicon IGBTs and affects the FIT rate, but at very low numbers. You need to have less than 50% of the breakdown voltage across an IGBT when it is struck by a cosmic ray or it can fail by forming a conducting channel where the particle went through the Silicon chip and the follow-on current will melt the Si in that local area. An Infineon 650V IGBT3 has actual breakdown at 720V +/-5V, hence the 50% of 720 = 360V.

The drive will operate at full rating up to 420VDC without technical issues, but the over-volt fault detector is pretty fast so typical noise and ripple on the DC Link means you can’t go above 405V or a tad higher without getting occasional “nuisance” fault trips.

Also note that after half a mile the battery voltage will drop to the nominal plateau, and under any kind of load it will droop. There may be some issues tuning the DC Bus regen override feature to avoid nuisance over-voltage faults as there isn’t much headroom left – but I think this is solvable.

The only physical difference DX –> DXR is a higher value current sensor, there are no other physical differences.

Vehicle Application

Vehicle Application Schematic

Webstore

Cascadia Motion

Contact Sales

Contact sales

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