MotoHawk-Module-Harnesses-and-Connectors: Difference between revisions

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'''REMOVAL TOOL 48 / 80 / 128'''
'''REMOVAL TOOL 48/80/128'''
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Terminal Removal Tool for <br> 48 / 80 / 128 pin
Terminal Removal Tool for <br> 48/80/128 pin
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TOOL-CON-0411-240-2005
TOOL-CON-0411-240-2005

Revision as of 20:44, 26 January 2023

Introduction

- Pigtail Harness:   A pigtail harness consists of the connectors for the ECM and a wire for each pin on the ECM.

- Development Harness:   Development Harnesses are pigtail harness's with power, ground, key switch and communication wired. The harness is also covered in loom.

- Boot Harness:   A boot harness is used when the module has been flashed with bad software and will not respond to attempts to program it. The boot harness will cause the module to go into boot mode and a new programing file flashed onto the module.

- Programming Harness:  

- Simulator Harness:   Simulator Harnesses are used in conjunction with a Desk Top Simulator.

24-Pin MotoHawk Module

24-Pin Module Connectors

Please note that cavity plugs are not used on the connector kits. Overview of 24-pin Connector

Picture Product Part Number Webstore
Connector Kit includes:

(35)Terminals 20AWG
(1)Connector
(1) Black Retainer
(1) CPA
(1) Cable Seal
(1) Strain Relief
ASM-CON-004 Purchase
Connector Kit includes:

(35)Terminals 20AWG
(1)Connector
(1) Clear Retainer
(1) CPA
(1) Cable Seal
(1) Strain Relief
ASM-CON-006 Purchase
Terminals 20AWG CON-TMFL-034-00
Female Connector CON-FEML-035-00
Black Retainer CON-LOCK-013-00
Clear Retainer CON-LOCK-016-00
Connector Position Assurance (CPA) CON-LOCK-022-00
Cable Seal CON-SEAL-011-00
Strain Relief CON-STRN-003-00

24-Pin Module Pigtail Harnesses

Picture Product Part Number Webstore
Pigtail Harness for GCM S12-24 HARN-MCHI-001-DO Purchase
Pigtail Harness for S12-24 HARN-SECM-004-DO Purchase

24-Pin Module Programming and Boot Harnesses

Picture Product Part Number Webstore
Quick Programming Cable for ECM-S12-24 only HARN-SECM-012-00 Purchase
Boot harness for ECM-S12-24 Module HARN-SECM-005-D1 Purchase

48-Pin MotoHawk Module

48-Pin Module Connectors

Picture Product Part Number Webstore
Connector Kit includes:

(55)Terminals 18-20AWG
(1)Connector (A Key)
(1)Connector (B Key)
(48) Plugs
(2) Covers
ASM-CON-002-00 Purchase
Terminals 18-20AWG CON-TMFL-002-00
24-Channel Connector (A Key) CON-FEML-001A-00
24-Channel Connector (B Key) CON-FEML-001B-00
Connector Plug CON-PLUG-002-00
Connector Cover CON-COVR-001A-01

48-Pin Module Pigtail Harnesses

Picture Product Part Number Webstore
Pigtail Harness for ECM/GCM/HCM 48 PIN HARN-ECM-004-D0 Please contact sales

48-Pin Module Programming and Boot Harnesses

Picture Product Part Number Webstore
Quick Programming Cable for ECM 555-48 Module HARN-ECM-012 Please contact sales
Boot and Quick Programming Cable for ECM 563-48 Module HARN-ECM-013 Purchase
Boot Cable for GCM 563-48 Module HARN-ECM-022 Purchase
Quick Programming Cable for GCM/HCM 48 (a.k.a. Fire48) HARN-PROG-009 Purchase

48-Pin Module Development Harnesses

Picture Product Part Number Webstore
Development Harness GCM/HCM 563-48 Module HARN-ECM-014 Please contact sales
Development Harness for ECM 563-48 Module HARN-ECM-027 Please contact sales
Development Harness for 555-48 Module HARN-ECM-007-00 Please contact sales

48-Pin Simulator Harnesses

Picture Product Part Number Webstore
Simulator Harness for 48-Pin ECM

Simulator Harness for 48-Pin GCM/HCM

HARN-INTR-024B

HARN-INTR-024C

Purchase

Purchase

70-Pin MotoHawk Module

70-Pin Module Connectors

Picture Product Part Number Webstore
Connector Kit includes:

(80) 0.63mm Terminals 18-20AWG
(8) 1.5mm Terminals 18-20AWG
(1) Female Connector
(15) 0.63mm Plugs
(5) 1.5mm Plugs
(1) Cover
ASM-CON-046 Purchase
0.63 mm Terminals 18-20 AWG CON-TMFL-054-00
1.5 mm Terminals 18-20 AWG CON-TMFL-055-00
70-Channel Connector CON-FEML-056-00
0.63 mm Plugs CON-PLUG - .63 MM 112-Pin
1.5 mm Plugs CON-PLUG- 1.5 MM 12-Pin
Connector Cover CON-STRN-007

70-Pin Module Harnesses

Picture Product Part Number Webstore
Pigtail Harness

(S12X & SECM70)

HARN-GCM70-001 Purchase
Programming Harness

(S12X)

HARN-ECM-029 Purchase
Development Harness

(SECM7O)

HARN-SECM-DEV-70 Purchase
Development Harness

(S12X)

HARN-ECM-028 Purchase

80-Pin MotoHawk Module

80-Pin Module Connectors

Picture Product Part Number Webstore
Connector Kit includes:

(64) 0.63 mm Tin Terminals 22-24 AWG
(16) 1.5 mm Tin Terminals 18-20 AWG
(1) 32-pin Matte Connector (A key)
(1) 48-pin Matte Connector (B key)
(1) 32-pin Connector Covers
(1) 48-pin Connector Cover
(10) 0.63 mm plugs
(5) 1.5 mm plugs
CON-KIT-RCM80 Purchase
Connector Kit includes:

(100) Terminals 18-20 AWG
(1) 24-Position Connector (A Key)
(1) 24-Position Connector (B Key)
(1) 32-Position Connector
(100) Caviety Plugs
(2) Covers for 24-Position Connector
(1) Cover for 32-Position Connector
ASM-CON-001-00 Purchase
Terminals 18-20 AWG CON-TMFL-002-00
24-Channel Connector (A Key) CON-FEML-001A-00
24-Channel Connector (B Key) CON-FEML-001B-00
32-Channel Connector CON-FEML-002A-00
Connector Plug CON-PLUG-002-00
Cover for 24-Position Connector CON-COVR-001A-01
Cover for 32-Position Connector CON-COVR-001B-01

80-Pin Harnesses

Picture Product Part Number Webstore
Programming Harness HARN-PCM-012 Please contact sales
Development Harness HARN-PCM-008 Please contact sales
Simulator Harness HARN-INTR-025A Purchase

112-Pin MotoHawk Module

112-Pin Module Connectors

Picture Product Part Number Webstore
Connector Kit includes:

(100) 0.63 mm Tin Terminals 22-24 AWG
(34) 1.5 mm Tin Terminals 18-20 AWG
(1) 32-pin Matte Connector (A key)
(1) 48-pin Matte Connector (B key)
(1) 32-pin Matte Connector (C key)
(2) 32-Pin Connector Covers
(1) 48-Pin Connector Cover
(10) 0.63 mm plugs
(5) 1.5 mm plugs
ASM-CON-042-MATTE Purchase
Connector Kit includes:

(100) 0.63 mm Gold Terminals 22-24 AWG
(34) 1.5 mm Gold Terminals 18-20 AWG
(1) 32-Pin Matte Connector (A key)
(1) 48-Pin Matte Connector (B key)
(1) 32-Pin Matte Connector (C key)
(2) 32-Pin Connector Covers
(1) 48-Pin Connector Cover
(10) 0.63 mm Plugs
(5) 1.5 mm Plugs
ASM-CON-042-OH Purchase
0.63mm Tin Terminals 22-24 AWG CON-TMFL-050-00
1.5 mm Tin Terminals 18-20 AWG CON-TMFL-049-00
32-Pin Matte Connector (A key) CON-FEML-051-00
48-Pin Matte Connector (B key) CON-FEML-052-00
32-Pin Matte Connector (C key) CON-FEML-054-00
0.63 mm Plugs CON-PLUG - .63MM 112-Pin
1.5 mm Plugs CON-PLUG- 1.5MM 12-Pin
Cover for 32-Pin Connector CON-COVR-008
Cover for 48-Pin Connector CON-COVR-009

112-Pin Harnesses

Picture Product Part Number Webstore
Pigtail Harness for ECM/GCM 112 HARN-P112-001 Purchase
Pigtail Harness for ECM-OH HARN-P112-001-OH Purchase
Programming Harness for ECM/GCM 112 HARN-P112-003 Purchase
Programming Harness for ECM-OH HARN-P112-003-OH Purchase
Development Harness for ECM/GCM 112 HARN-P112-002 Purchase
Development Harness for ECM-OH HARN-P122-002-OH Please contact sales
Simulator Harness HARN-INTR-026A Purchase

128-Pin MotoHawk Module

128-Pin Module Connectors

Picture Product Part Number Webstore
Connector Kit includes:

(200) Terminals 18-20 AWG
(2) 24-Position Connector (A Key)
(2) 24-Position Connector (B Key)
(1) 32-Position Connector
(100) Plugs
(4) Covers for 24-Position Connector
(1) Cover for 32-Position Connector
ASM-CON-003-00 Purchase
Terminals 18-20 AWG CON-TMFL-002-00
24-Position Connector (A Key) CON-FEML-001A-00
24-Position Connector (B Key) CON-FEML-001B-00
32-Position Connector CON-FEML-002A-00
Connector Plug CON-PLUG-002-00
Cover for 24-Position Connector CON-COVR-001A-01
Cover for 32-Position Connector CON-COVR-001B-01

128-Pin Harnesses

Picture Product Part Number Webstore
Simulator Harness HARN-INTR-027A Please contact sales
VeeCAN 128 DISPLAY POWER AND PROGRAMMING HARNESS HARN-CAN-DP-128 Purchase

Mounting Hardware

Picture Product Part Number Webstore
1 Mounting Hardware Kit for MotoHawk Module
(3 bushings, 3 washers, 3 rubber grommets)
ASM-MOUN-002-00 Purchase
30 Mounting Hardware Kits for MotoHawk Modules
(90 bushings, 90 washers, 90 rubber grommets)
ASM-MOUN-001-01 Purchase
1 Aluminum Bushing Kit for a MotoHawk Module
(3 bushings)
BUSH-ALUM-001-00
2212 Aluminum Bushings for MotoHawk Modules ASM-MOUN-008-00 Purchase
1 Rubber Grommet Kit for a MotoHawk Module
(3 grommets)
GRMT-RBBR-001-00 Purchase
4000 Rubber Grommets for MotoHawk Module ASM-MOUN-007-00 Purchase
1 Washer Kit for a MotoHawk Module
(3 washers)
WASH-FLAT-002-00
5000 Washers for MotoHawk Modules ASM-MOUN-006-00 Purchase


Boot Cable Harnesses, Connectors and Keys

BOOT KEY FOR ECM555-48/80 GCM563-48 HCM563-48 ECM565-128 AND ECM5554-112
Picture Product Part Number Webstore

Boot Key Information can be found here: Boot Key Recovery

HARN-INTR-008-01

Purchase

Connector Crimp and Removal Tools

HAND CRIMP TOOL FOR SMART CRAFT AND 24 PIN MODULES

Picture Product Part Number Webstore

Manufacturer suggested crimping tool for Motohawk ECM24

TOOL-CON-001-00

Purchase


HAND CRIMP TOOL FOR 24 PIN MODULES

Picture Product Part Number Webstore

Crimp Tool for 24 Pin Terminals

TOOL-CON-002-00

Purchase

REMOVAL TOOL - SMARTCRAFT TPA

Picture Product Part Number Webstore

TPA Removal Tool

TOOL-CON-004-00

Purchase

REMOVAL TOOL - SMARTCRAFT TERMINALS

Picture Product Part Number Webstore

Terminal Removal Tool

TOOL-CON-005-00

Purchase

CRIMP TOOL FOR 48/80/128 PIN ECM PINS

Picture Product Part Number Webstore

Crimp Tool for 48/80/128 Pin Terminals

TOOL-CON-008-00

Purchase

EXTRACTION TOOL FOR 48/80/128 ECM PINS

Picture Product Part Number Webstore

Terminal Removal Tool for 48/80/128 Pin ECUs

TOOL-CON-009-00

Purchase

CRIMPER FOR RELAY TERMINALS

Picture Product Part Number Webstore

Crimp Tool for Delphi 630 Series Terminals

TOOL-CON-010-00

Please contact sales

CRIMPER - SMARTCRAFT TERMINALS

Picture Product Part Number Webstore

Crimp Tool for Smart Craft Terminals

TOOL-CON-011-00

Purchase

CRIMPER - DEUTSCH HDT48-00

Picture Product Part Number Webstore

Deutsch HDT48-00 Terminal Crimper

TOOL-CON-015-00

Purchase


CRIMPER - MOLEX .63MM FOR 112PIN CONTROLLER CONNECTORS

Picture Product Part Number Webstore

Crimp Tool for Matte .63mm molex terminals

TOOL-CON-016-MATTE (TOOL-GCM48-01)

Purchase


CRIMPER 1.5MM FOR 112 PIN ECM CONNECTORS

Picture Product Part Number Webstore

Crimp Tool for 1.5mm Molex Matte Terminals

TOOL-CON-017-MATTE (TOOL-GCM48-02)

Purchase


TERMINAL REMOVAL TOOL - MOLEX 0.63MM FOR 112 PIN CONTROLLER CONNECTORS

Picture Product Part Number Webstore

Removal Tool for .63mm Molex Matte Terminals

TOOL-CON-018-MATTE

Purchase

TERMINAL REMOVAL TOOL - MOLEX 1.5MM FOR 112 PIN CONTROLLER

Picture Product Part Number Webstore

Removal Tool for 1.5mm Molex Terminals

TOOL-CON-019

Purchase


CRIMPER - SMALL TYCO TERMINAL ECM70

Picture Product Part Number Webstore

Crimp Tool for small Tyco Terminals

TOOL-GCM70-01

Purchase

CRIMPER - MOLEX LARGE TERMINAL ECM70 18-20 AWG

Picture Product Part Number Webstore

Crimp Tool for Large Tyco Terminals

TOOL-GCM70-02

Purchase

CRIMPER, MOLEX (LARGE) ECM70 TERMINAL, 14-16 AWG

Picture Product Part Number Webstore

CRIMPER, MOLEX (LARGE) ECM70 TERMINAL, 14-16 AWG

TOOL-GCM70-03

Purchase

TERMINAL REMOVAL FOR ECM70

Picture Product Part Number Webstore

Terminal Removal Tool for ECM-70s

TOOL-GCM70-04

Purchase

REMOVAL TOOL - CM0711 & CM3626 MODULES

Picture Product Part Number Webstore

Terminal Removal Tool for
CM0711 & CM3626 Modules

TOOL-CON-0411-336-1605

Purchase

REMOVAL TOOL 48/80/128

Picture Product Part Number Webstore

Terminal Removal Tool for
48/80/128 pin

TOOL-CON-0411-240-2005

Purchase

REMOVAL TOOL - CM2115 MODULES

Picture Product Part Number Webstore

Removal Tool - CM2115 Modules

TOOL-CON-DT-RT1

Please contact sales

CRIMPER TOOL - VEECAN DISPLAYS

Picture Product Part Number Webstore

Crimp Tool - VeeCAN Displays
(1062-16-0622 Terminals)

TOOL-CON-DTT-16-01

Purchase